Longwall Bretby Cable Handling Monitoring with Fibre Optics

Underground » Mining Technology and Production

Published: March 24Project Number: C34019

Get ReportAuthor: David John, Karsten Hoehn | Mining3, CSIRO

This project examined the potential of using fibre optic sensing technology for enhancing the monitoring and maintenance of longwall shearer operations, concentrating on the Bretby Cable Handling system. Recent developments in fibre optic technology have increased its accessibility and applicability, allowing measurements of various mechanical characteristics by exploiting properties of the optic fibre. These include parameters such as distributed axial strain and acoustic vibrations along the extended fibre lengths.

Laboratory tests were conducted using a sample high-voltage power cable with embedded optic fibres, and Bretby links from a mine site, to emulate the Bretby channel configuration and simulate longwall shearer conditions. The measurements recorded highlights the increased strain in the vicinity of Bretby bends, which can be indicative of emerging faults/wear in the Bretby cable. Some limitations were encountered, particularly when measuring across a 2km length, the narrower measurable frequency/wavelength sweep range led to lower signal-to-noise ratios. These experiments indicated that the strains experienced by the power cable is higher than initially anticipated and out of range for the commercially available Optical Frequency Domain Reflectometry (OFDR) interrogator.

Recommendations were also provided, highlighting the need to optimise measurement techniques and address limitations in the '2km' mode to enhance the reliability of strain profile data in cable monitoring systems. Furthermore, it is essential to use an interrogator with a wavelength sweep range of at least 5.25nm, or larger for applications with higher strains, for more accurate measurements.

The feasibility of an underground field trial was also assessed; but not undertaken as it faced significant challenges due to concerns regarding Explosion Risk Zones (ERZ) and the intrinsic safety issues associated with the interrogator used. The interrogator's limitations, such as its 2km range and restricted wavelength sweep range, necessitates custom-built interrogators.

This project explored the application of fibre optic sensing technology for improving longwall shearer operations' monitoring and maintenance. It identified limitations and provided recommendations for future efforts, while also evaluating the feasibility of an underground field trial.


Health and safety, productivity and environment initiatives.

Recently Completed Projects

C34019Longwall Bretby Cable Handling Monitoring With Fibre Optics

This project examined the potential of using fibre optic sensing tec...

C28028The Inclusion Of High Interest Native Plants In Mine Site Restoration Programs: Propagation, Translocation And Field Re-Introduction

This report synthesises over 10 years of ex situ and in si...

C27049Mine Machine Radar Sensor Integration

The aim of this project was to develop an integrated radar sensor an...


Open Cut

Safety, productivity and the right to operate are priorities for open cut mine research.

Recently Completed Projects

C34029Validation Of Laser Induced Breakdown Spectroscopy (LIBS) As A Rapidly Deployable Field Technology To Estimate Coal Quality

Rapid evaluation of a coal resource by in-situ characterisation dow...

C34028Guidelines For Assessment Of Geotechnically Safe And Stable Post-Mining Landforms

The purpose of this project was to develop a guidelines document as ...

C34016Elements In Coal – A Start-To-End Analysis

This project explores the fate and concentration potential of critical e...

Open Cut

Coal Preparation

Maximising throughput and yield while minimising costs and emissions.

Recently Completed Projects

C26016Determining The Benefits Of Online Thickener Underflow Rheology Measurements

The aim of this project is to determine how useful the rheology meas...

C33056Modelling And Control Of Classifying Cyclones

Hydrocyclones are one of the key technologies for the classification...

C28056Surface Alloying Of Centrifuge Baskets And Sieve Bends Screen Surfaces To Increase The Service Lifetime

The main objective of this project was to improve the wear resistanc...

Coal Preparation

Technical Market Support

Market acceptance and emphasising the advantages of Australian coals.

Recently Completed Projects

C33066Washability And Distribution Of Sulfur And Trace Elements For Different Size And Density Fractions Of Raw Coals

Based on the hypothesis that the levels of sulfur and other toxic tr...

C34060In-Situ Investigation Of Coke Structure Formation Under Stamp Charged Coking Conditions

Stamp charged cokemaking has emerged as an effective technique to im...

C34062Improving The Classification Of Microstructure Distribution In Coke CT Images Using Deep Learning And Lineal Path Calculations

This project builds on a number of earlier projects that have helped...

Technical Market Support

Mine Site Greenhouse Gas Mitigation

Mitigating greenhouse gas emissions from the production of coal.

Recently Completed Projects

C28076Selective Absorption Of Methane By Ionic Liquids (SAMIL)

This third and final stage of this project was the culmination of a ...

C29069Low-Cost Catalyst Materials For Effective VAM Catalytic Oxidation

Application of ventilation air methane (VAM) thermal oxidiser requir...

C23052Novel Stone Dust Looping Process For Ventilation Air Methane Abatement

This multi‐phase project is concerned with the mitigation of m...

Mine Site Greenhouse Gas Mitigation

Low Emission Coal Use

Step-change technologies aimed at reducing greenhouse gas emissions.

Recently Completed Projects

C17060BGasification Of Australian Coals

Four Australian coals were trialled in the Siemens 5 MWth pilot scale ga...

C17060AOxyfuel Technology For Carbon Capture And Storage Critical Clean Coal Technology - Interim Support

The status of oxy-fuel technology for first-generation plant is indicate...

C18007Review Of Underground Coal Gasification

This report consists of a broad review of underground coal gasification,...

Low Emission Coal Use

Mining And The Community

The relationship between mines and the local community.

Recently Completed Projects

C16027Assessing Housing And Labour Market Impacts Of Mining Developments In Bowen Basin Communities

The focus of this ACARP-funded project has been to identify a number...

C22029Understanding And Managing Cumulative Impacts Of Coal Mining And Other Land Uses In Regions With Diversified Economies

The coal industry operates in the context of competing land-uses that sh...

C23016Approval And Planning Assessment Of Black Coal Mines In NSW And Qld: A Review Of Economic Assessment Techniques

This reports on issues surrounding economic assessment and analysis ...

Mining And The Community


National Energy Research,Development & Demonstration Council (NERDDC) reports - pre 1992.

Recently Completed Projects

1609-C1609Self Heating of Spoil Piles from Open Cut Coal Mines

Self Heating of Spoil Piles from Open Cut Coal Mines

1301-C1301Stress Control Methods for Optimised Development...

Stress Control Methods for Optimised Development and Extraction Operations

0033-C1356Commissioned Report: Australian Thermal Coals...

Commissioned Report: Australian Thermal Coals - An Industry Handbook