ACARP ACARP ACARP ACARP
Open Cut

Enhanced Reporting of Advanced Dragline Analytics

Open Cut » Overburden Removal

Published: November 13Project Number: C21044

Get ReportAuthor: Peter Knights, Andrew Jessett, Xin (Frances) Liang | CRCMining, MineWare

Dragline repositioning is a major source for the loss of productive dig hours. A trade off exists in any decision to remain digging at a particular location or to reposition the dragline in order to obtain more favourable dig conditions, spoil room or swing angles.

 

This project aimed to explore predictive applications of advanced dragline performance indices developed in project C20018 Advanced Dragline Analytics. In specific, it aimed to develop a predictive algorithm to provide dragline operators with advice as to how to improve dragline dig sequencing.

 

Using over 200,000 cycles of dragline performance data collected from DL 302 at Curragh mine during 2012, the project advanced:

· An automated block detection algorithm that uses threshold data limits to detect the start-of-dig position in an excavation block. This algorithm has the potential to be adapted and applied to generate performance summaries for dragline monitoring data collected over individual excavation blocks.

· An economic cost model that measures operating costs as a function of BCM-degrees considering equivalent swing angles. This enables upper and lower control limits to be established for equivalent swing angle charts. It also introduces a new unit of dragline work (BCM equivalent degree) that can be used to benchmark dragline performance.

· Equivalent swing angle charts, including box and whisker charts for benchmarking dragline swing performance in different excavation blocks and run charts to monitor the swing performance of draglines in different locations. The latter can be applied to determine dragline repositioning decisions in order to optimise dragline swing times and dig sequencing, thus enhancing dragline productivity.

· An algorithm for classifying the principal operational motives for repositioning a dragline. This algorithm uses a dig constraint matrix to determine moves due to lack of dig material, run charts of dump heights to determine moves based on lack of spoil room and run charts of equivalent swing angle to determine moves intended to optimize swing angles.

· Advanced dragline reports intended to convey information to dragline superintendents regarding production constraints. These constraints include hoist limited cycles and classification of the motives for dragline repositioning.

 

Following consultation with the project monitors, it was determined not to implement the dragline repositioning algorithm as an operator feedback tool. This was based on a recommendation to quantify the value of the enhanced reporting tools as management tools prior to implementing them for operator feedback.

Underground

Health and safety, productivity and environment initiatives.

Underground

Open Cut

Safety, productivity and the right to operate are priorities for open cut mine research.

Recently Completed Projects

C19024Establishing Ecologically Sustainable Mine Water Release Criteria In Seasonally Flowing Streams

Extreme rainfall conditions in the Fitzroy Catchment over an approxi...

C25030Coal Mine Open Pit Final Void Closure And Relinquishment - Addressing Uncertainty In Coal Mine Environmental Planning

This report addresses uncertainties faced by coal mine operators whe...

C27046Estimation Of True Deformation Vector From Slope Radar Monitoring

Slope deformation radar monitors are now widely used in open cut coa...

Open Cut

Coal Preparation

Maximising throughput and yield while minimising costs and emissions.

Recently Completed Projects

C27004Improving Coal Flotation With Oscillatory Air Supply

This report provides detailed information on coal flotation with os...

C25018Improving Solids Recovery And Moisture Reduction In Ultrafine Coal Dewatering

This report provides detailed information on fine coal dewatering in...

C27028Lab Froth Flotation Testing Guide With Coal Quality

Correct outcomes from laboratory froth flotation testing in coal bor...

Coal Preparation

Technical Market Support

Market acceptance and emphasising the advantages of Australian coals.

Recently Completed Projects

C26039Nanoporosity In Cokes: Their Origin, Control And Influence On CO2 Reactivity

This project using the outcomes of previous project C24060, examine...

C28063A Comprehensive Technical Review Of High-Efficiency Low-Emission (HELE) Pulverised Coal Combustion Technologies For Power Generation

Research and development has been undertaken worldwide to realise co...

C28064Carbon Structure Transformation During Coking Of Australian Coking Coals: Better Understanding The Coke Formation

Carbon structures of coke that are formed during the plastic layer a...

Technical Market Support

Mine Site Greenhouse Gas Mitigation

Mitigating greenhouse gas emissions from the production of coal.

Recently Completed Projects

C28076Selective Absorption Of Methane By Ionic Liquids (SAMIL) - Phase 2 Demonstration In A Packed Bed Reactor

An alternative approach to high temperature oxidation of ventilation...

C26004CFD Modelling Of Reverse Thermal Oxidisers For VAM Abatement - CFD Modelling Of Fixed-Bed RTO Devices

The project is part of a larger multi‐phase program of study a...

C27058Technological Assessment Of A Recycle Reactor For VAM Abatement

Underground coal mining emits high volumes of methane, diluted in ve...

Mine Site Greenhouse Gas Mitigation

Low Emission Coal Use

Step-change technologies aimed at reducing greenhouse gas emissions.

Recently Completed Projects

C17060BGasification Of Australian Coals

Four Australian coals were trialled in the Siemens 5 MWth pilot scale ga...

C17060AOxyfuel Technology For Carbon Capture And Storage Critical Clean Coal Technology - Interim Support

The status of oxy-fuel technology for first-generation plant is indicate...

C18007Review Of Underground Coal Gasification

This report consists of a broad review of underground coal gasification,...

Low Emission Coal Use

Mining And The Community

The relationship between mines and the local community.

Recently Completed Projects

C16027Assessing Housing And Labour Market Impacts Of Mining Developments In Bowen Basin Communities

The focus of this ACARP-funded project has been to identify a number...

C22029Understanding And Managing Cumulative Impacts Of Coal Mining And Other Land Uses In Regions With Diversified Economies

The coal industry operates in the context of competing land-uses that sh...

C23016Approval And Planning Assessment Of Black Coal Mines In NSW And Qld: A Review Of Economic Assessment Techniques

This reports on issues surrounding economic assessment and analysis ...

Mining And The Community

NERDDC

National Energy Research,Development & Demonstration Council (NERDDC) reports - pre 1992.

Recently Completed Projects

1609-C1609Self Heating of Spoil Piles from Open Cut Coal Mines

Self Heating of Spoil Piles from Open Cut Coal Mines

1301-C1301Stress Control Methods for Optimised Development...

Stress Control Methods for Optimised Development and Extraction Operations

0033-C1356Commissioned Report: Australian Thermal Coals...

Commissioned Report: Australian Thermal Coals - An Industry Handbook

NERDDC